Ecobat, a global leader in battery recycling, has successfully commissioned three state-of-the-art lithium-ion battery recycling facilities within a single year. These facilities, located in Hettstedt, Germany; Casa Grande, Arizona; and Darlaston, England, are now fully operational and playing a vital role in advancing the global shift toward a circular battery economy. Collectively, the three plants have the capacity to process up to 10,000 tons of lithium-ion batteries annually, with expansion plans in place to increase this capacity to 25,000 tons.
The newly commissioned Ecobat facilities are concentrated on producing black mass—a critical material obtained from recycled lithium-ion batteries. This substance is rich in valuable minerals such as lithium, cobalt, nickel, manganese, and graphite. Black mass is essential for enabling closed-loop battery production, which helps minimize the need for raw material extraction through mining. By supporting the reuse of these key minerals, the plants contribute to building more sustainable and efficient battery supply chains.
Strategically Positioned for Global Impact
Ecobat’s three new recycling facilities are strategically located to meet the growing demand for sustainable solutions in key global markets:
- Hettstedt, Germany (Commissioned Q4 2023): This state-of-the-art facility processes a wide variety of battery chemistries, including electric vehicle (EV) packs, portable electronics, e-bikes, and power tools. Serving major automotive OEMs and collection programs across Europe, Hettstedt is a cornerstone of Ecobat’s vision for a circular battery economy in Europe.
- Casa Grande, Arizona (Commissioned April 2024): Located in the heart of the United States, this facility plays a vital role in supporting the country’s emerging lithium-ion battery recycling infrastructure. By working directly with automotive OEMs, battery manufacturers, and e-waste recyclers, Casa Grande contributes to the efficient processing and recovery of black mass, strengthening Ecobat’s ability to serve both the North American and global markets.
- Darlaston, England (Commissioned November 2024): Serving as a critical hub for Ecobat’s operations across the UK and the wider European market, Darlaston continues its legacy of supporting the circular economy by processing a range of lithium-ion battery types. The facility also plays a key role in providing diagnostic services and supporting sustainable material flows in the British supply chain.
Advancing a Sustainable Future
“Ecobat’s rapid expansion in lithium-ion battery recycling demonstrates our commitment to meeting the growing demand for sustainable, closed-loop production processes,” stated Brett Horton, Managing Director of Ecobat Solutions. “With EV sales rising and more end-of-life batteries entering the market, our new facilities are well-positioned to meet these challenges, creating value for our partners and stakeholders, while helping to drive the transition to a circular economy.”
As part of its ongoing commitment to sustainability, Ecobat continues to expand its global footprint and lithium-ion recycling capabilities, aiming to lead the way in reducing the environmental impact of battery production and disposal.
“We remain dedicated to driving innovation in battery recycling and advancing our mission to create a cleaner, more sustainable future,” stated Stefanie Scruggs, Chief Sustainability and Health, Safety, Environment Officer at Ecobat.
